Foot Controller Rewiring Tutorial
#1
Foot Controller Rewiring Tutorial
How to rewire a Foot Controller, Step By Step in Pictures. With Text instructions.
I got lucky and was able to get the back plate off in one piece. This shows how it is wired from the factory. I always take a picture before I start cutting anything. If need be, you can always refer back to it if you have a question on how it was wired originally.[ATTACH=CONFIG]402012[/ATTACH]
These wires were riveted on. Cut the wire about an inch from the end and strip off the insulation.
[ATTACH=CONFIG]402013[/ATTACH]
With the insulation off, twist the wires so they are neatly wound together without any stray strands hanging out.
[ATTACH=CONFIG]402014[/ATTACH]
Use flux and electrical solder and "Tin" the wires.
[ATTACH=CONFIG]402015[/ATTACH]
Trim off the excess length.
[ATTACH=CONFIG]402016[/ATTACH]
"Tin" the ends of the new wires that are to be soldered on to the old wires that have already have been "Tinned" and solder them together.
[ATTACH=CONFIG]402017[/ATTACH]
This shows the new wires soldered together with the old and back in the fixture. Make sure that you put a knot in the wires so they don't get pulled out.
[ATTACH=CONFIG]402021[/ATTACH]
Tuck the wires in and put the cover back on.
[ATTACH=CONFIG]402020[/ATTACH]
Tin the ends of the wires that are going to the foot controller itself. Pull the wires into the foot controller and make a safety knot. Bend the newly tinned wires to form a loop. I wrap them around a screwdriver shaft to get a more uniform curve.
[ATTACH=CONFIG]402022[/ATTACH]
Connect the ends to the terminals wrapping the wire around in a clockwise direction. This will prevent the wire from slipping off as you tighten the screw.
[ATTACH=CONFIG]402023[/ATTACH]
To Be Continued.....
Last edited by grant15clone; 03-16-2013 at 07:27 AM.
#2
Finished! I like to use new extension cords to rewire these. I cut off the female end so I have a nice factory plug end. It is safer, neater, and looks good too.
[ATTACH=CONFIG]402025[/ATTACH]
I hope this helps.
~Grant~
p.s. I am sorry about the font problem at the top.
[ATTACH=CONFIG]402025[/ATTACH]
I hope this helps.
~Grant~
p.s. I am sorry about the font problem at the top.
#5
thanks for the tutorial. this is such valuable information, i copied the tut to the Tutorials Forum. but the pictures didn't come out quite right.... but they are all still there.
#6
~G~
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